The test unit ran a 19-inch SS prop and was installed by Nowra Marine, on the NSW South Coast. Shop 11 Stock now! Featuring 11 Stock for sale at Ebay. Ifnoproblemexistswiththefuelinjectionsystemand the powerhead must be disassembled, the EFI as- semblymayberemovedwithoutbeingdisassembled as follows: 1. Yamaha, Mercury, Honda, Suzuki, Evinrude, Volvo Penta. Mercury outboard fuel system parts to fit most older Mercury outboards. After disconnecting the wiring harness from the fuel injectors, remove the rail by rotating it forward. Mercury - Mariner Outboard Fuel System, find direct replacement carburators, fuel pumps, filters and other Mercury - Mariner boat parts at Go2marine. 4 Cylinder InLine, 4 Stroke DOHC, 16 Valves. MERCURY WATER SEPARATING FUEL FILTER For gasoline use ONLY, the element will remove unwanted water from the fuel supply as it flows through the filter to the engine. Its a quick way to improve your motors performance! Yamaha F115 FS VST Filter Change Out. Genuine Outboard Fuel Injector 97-05 2-stroke Yamaha Ox66 (6pcs) 65l-13761-00-00 $112. The E-Tec Fuel Injector is a 55 volt DC Injector with a twist. com will cure and correct these symptoms. Each 75hp engine repair manual covers every aspect of repair. Repeat this a few times. Quantum EFI Outboard Fuel Pump Mercury Marine 40HP FourStroke 2002-2006, Replaces Mercury Marine 898101T67, 892267A51 Description: HFP replacement fuel pumps, modules, assemblies, and kit components are designed to meet or exceed OEM specifications, and feature upgrades that improve on the OEM design. These Verado-related motors always had electronic fuel injection. Your browser does not support frames. 0-Liter) Mercruiser egines using side support (stringer) engine mounts. You just measure the diameter of the 912 fuel injector at its midpoint, from top to bottom. At Fuel Injection Specialties, we build custom wiring harnesses that will simplify the installation of your GM fuel injected motor. When the urge to hit the water strikes, you want power that’s ready and waiting – now, next week and next year. 225 mercury optimax bad fuel ,,,help? I am helping one of my buddies who has a '05 mercury optimax 225, boat had stabil in it ( supposedly ) the gas smells alittle varnishy, but it ran for alittle while on the lake, now it just cranks over. Some engine selections start at a higher cost due to a larger throttle body and larger injectors. Fuel Injection problem of the 1996 Mercury Grand Marquis 2. The pulsating warning is oil (starts with 30 minutes of oil left) or the fuel filter (or sperator, something like that) may have water in it. I have a collection of Mercury outboard catalogues. Its a quick way to improve your motors performance!. Rebuild carburetors and fuel pump. Fuel Injectors - Since 1998, iboats is the most trusted water lifestyle online store for boat parts and accessories, boats for sale, and forums. Your 1994 mercury outboard motor 200 hp fuel injected 2. Fuel tank has water, so I switched to a 6 gallon tank. If the cylinder has a leak, the pump pulse signal will not be strong enough to send the. This is the world's first 25 hp outboard motor designed with Lean Burn and Battery-Less Electronic Fuel Injection. Stop browsing in the dark. 1976 mariner outboard running rich cleaning 2 stroke oil pump on a 1977 mariner fuel mix for 1977 mariner 4hp 1997 fuel oil ratio 1978 mariner 135 1996 mariner outboard fuel mixture 1979 mercury mariner 2 stroke 40 hp fuel filter where is the fuel filter on a 50 hp 1980 mariner outboard df90 fuel pump removal how to replace fuel pump 1981 mercury inboard outboard how to test fuel pressure on i. The fuel injector plays a vital role in a car's fuel system. In taking off the stock fuel rail, you have to open the gas cap on your vehicle first so that the pressure on the fuel system could be relieved. The MerCruiser 4. The typical fuel injection diagram consists of 6 main types of parts and is also referred to as the EFI diagram. The slide hammer action gives a straight, even pull without damaging components. Individuals using this 25HP outboard marine repair manual should possess basic knowledge of tools and mechanical theory. Since the days of Ole Evinrude, almost all outboard motors used a traditional two-stroke powerhead, which was lighter and less expensive to manufacture than a four. Cross Ship - Leaves in 3-5 days. $1900 or best offer. Fuel additives keep your fuel optimized, protect your fuel system, and remove any leftover deposits. Stop browsing in the dark. NEW Mercury Marine 8. 1987 mercury 2 stroke 115 carb adjusting 2004 suzuki 6hp manual 1993 johnson 115hp repair manual 1986 johnson 110 outboard factory service manual download 1993 mercury 115 hp water output diagram 1993 mercury 200 hp outboard service manual 1999 suzuki outboard motor 115 hp manual 1998 evinrude 115 manual nz how to change impeller on a 1990 115 johnson two stroke outboard 1989 evinrude 115. The E-Tec Fuel Injector is a 55 volt DC Injector with a twist. The combination of water and ethanol damage some fuel lines and cause the internals of both the air and fuel injector to have a residue buildup. 0L DFI outboards that utilize a vapor separator with a top screw‑in type filter. 11 Stock On Sale. When the fuel injector on a Mercury Grand Marquis gets dirty, it can cause dirty emissions to come out of the exhaust. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 40 HP outboard motor to factory specifications. Mercury’s focus has always been innovation, great engineering and speed. Remove the outboard engine quick-connect from the outboard fuel hose, and attach the outboard fuel tank line to the engine. Can omit carb enclosure for fuel injection ; 1-year warranty; Serpentine Belt System, a Cog drive system upgrade (524-1MA425-NN) may be required above 1,200 HP. 0L V6 Outboards Replaces: 434531, 43453-1, 25-62705, F748342, 10-82104520, 10-821045-20. Low Cost tester, cleaner. They work great on all automotive and outboard injectors that are 12 volt DC. Photos and descriptions provided via Mercury may not always be accurate. For Sale in Dublin: MARINE ENGINE MAINTENANCE COURSE Cabinteely Community School Adult Ed Programme Wednesday 7. DOWNLOAD 60HP Outboard Repair Manual Evinrude Yamaha Mercury Mariner Johnson Suzuki INSTANTLY DOWNLOAD a 60 horsepower outboard repair manual straight to your computer in seconds. Step 1 of 4. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 25 HP outboard motor to factory specifications. Sierra fuel injector for Mercury Marine engine. Remove the fuel lines on the engine and let the liquid that was still in the lines drain. Here I have provided the Delphi numbers most likely to be used in MerCruiser marine engines. A video of how to remove injector filters on Yamaha outboards. If you do not intend to use your outboard for 30 days or more, add fuel stabilizer when you fill the fuel tank. Fuel Injection problem of the 1996 Mercury Grand Marquis 2. The voltage is Flipped in Reverse and works both ways. fuel injectors. Pressure reading at each carburetor or injector inlet should be the same as you measured at the fuel pump outlet and equal for all cylinders. Mercury Outboard Motors - Online Shop/Service/Repair Manuals Download 1984-1986 Mercury Force 4HP Outboards Service Manual Original Mercury Service manual covers the following Mercury Force models: 4HP Manual part number: OB4126 Manual good through 5HP 1988 Model (except for fuel pump and Tiller Handle on 1988 "B" Models). 5 Liter V-6 powerhead, cranking out over 300 propshaft horsepower, reinforces the legacy of Mercury Racing engineers’ ability to harness more horsepower from an outboard powerhead than anyone else. NOTE: Read your Service Manual for instructions to remove your Fuel Rail Assembly. This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury outboard engines were designed primarily for factory service Mercury outboard technicians in a properly equipped shop. Click here to enter the site. Hey guys, questions for you outboard wizards regarding low pressure fuel pumps Here's the situation: ran down to the rockpile yesterday (1 YT in boat, 1 released ), boat ran great on the way down. They work great on all automotive and outboard injectors that are 12 volt DC. 1999 Mercury 135hp Optimax 2-stroke Outboard Fuel Rails/injectors Set $224. The best way to clean the fuel injectors on this car would be to use fuel injector cleaning products, that are placed in the gas tank. Automotive - TBI, MPI, SFI, GDI (Gasoine Direct Injection) Fuel Injectors. Mercury recommends replacing the filter every 15,000 miles. There are timing pins on the gear case and the injection pump that you engage before removal that will set the engine on #1 TDC. But remember there are two injectors per cylinder; a fuel injector and an air injector. Remove the gas cap to your outboard motor. If you run an Johnson, Evenrude, Mercury Marine, Volvo, Suzuki, Scania, Mitsubishi or Honda marine or outboard motor with fuel injectors you can use our ultrasonic fuel injector cleaning service to restore performance and lower fuel consumption. Can omit carb enclosure for fuel injection ; 1-year warranty; Serpentine Belt System, a Cog drive system upgrade (524-1MA425-NN) may be required above 1,200 HP. There are timing pins on the gear case and the injection pump that you engage before removal that will set the engine on #1 TDC. OUTBOARD FUEL SYSTEM PARTS Skin carded for point of purchase retail display 9-38001 Fuel Connector Replaces: Honda 16977-ZV5-900 1/4" NPT use w/ 9-38008 & 9-38009 9-38002 Fuel Connector Replaces: Nissan/Tohatsu 3B2-702810M 3/8" hose barb use w/ 9-38039 9-38003 Fuel Connector Replaces: Mercury 22-13562T3 5/16" hose barb use w/ 9-38012 9-38004. Examples are the water based technologies and EGR as described in section 2. Missing the drivers side rear step, Still has passenger side. Etec Fuel Injector Cleaning. Photos and descriptions provided via Mercury may not always be accurate. ; Ethanol is h ygroscopic and draws water. Boat has 285 hours (as of 8/26) and is in great shape. Although extremely reliable, the injectors that actually deliver the fuel to the engine can eventually become clogged or even plugged by additives and foreign matter in your fuel. All our Fuel Injection work is carried out in a dust free environment, allowing our engineers to work on this equipment without the risk of contamination. After disconnecting the wiring harness from the fuel injectors, remove the rail by rotating it forward. Faulty fuel injectors on late-model cars will make their presence known by causing a cylinder to misfire. This INSTANT DOWNLOAD 75 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. Instructions begin with part removal, disassembly, inspection, cleaning, assembly and reinstallation know-how. When the urge to hit the water strikes, you want power that’s ready and waiting – now, next week and next year. New piston and ring package provides better durability and less friction. 10 Fastest Boats Ever Made. 25in shaft, 5800 rpm 480lbs. Check the condition of the injector o-ring seals and injector caps (hats) prior to installing the injectors. carries a wide verity of fuel injection ready tanks with built in trays and appropriate fittings. Service Fuel System. 1999 Mercury Grand Marquis 4 Dr GS Sedan. Re-manufacturd Fuel injector for 2001 to 2006 Mercury F 115 EFI Outboard Part Number 880887T 1 Re-manufacturd Fuel injector for 2001 to 2006 Mercury F 115 EFI Outboard Part Number 880887T 1 Sign in or Create an Account. Bogging, engine knock, and detonation problems are a warning sign to use a high-quality fuel injector cleaner from Sea Foam (or another brand reviewed on this site) before it’s too late. If you have 8 injectors, please make your quantity 8 when purchasing. This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury outboard engines were designed primarily for factory service Mercury outboard technicians in a properly equipped shop. Start the engine (in water) and allow it to run until the stabilizer/fuel mixture fills the vapor separator (about 10 minutes). Mercury Marine Outboard 115 EFI 4 Stroke 2001 - 2006 Fuel Injector unit Part number 880887T1. Take off the fuel lines and hoses that come from the carburetor. 95 3860881 Volvo Trim Cylinders Rams $389. Engine runs excellent and has around 500hrs. Remove the Carburetor. Whether you are looking for a complete injection pump, injector, nozzle, supply pump, or any other component in the fuel system, M&D has been known as the place to go for nearly 70 years. At idle and low speeds the mixture is more like 100:1. Once it has been treated, it is injected into the combustion. It's also a good way to de-mystify fuel injection and see how stuff works. Exclusive collection of Complete Pump Nos, listed for sale at discount prices. Not responsible for typographical errors. Mercury - Mariner Outboard Fuel System, find direct replacement carburators, fuel pumps, filters and other Mercury - Mariner boat parts at Go2marine. Some engine selections start at a higher cost due to a larger throttle body and larger injectors. All filters flow @ 90 GPH to feed even the hungriest motor. The Mercury/Mariner EFI 4-stroke system is a tuned multi-port, method of fuel injection which is very similar to the Yamaha system differing mostly in the fuel hose routing/flow of the high pressure circuit (specifically the use of a fuel distribution manifold assembly and non re-circulating fuel at the injectors). Quickly test the fuel pump pressure on most injector systems with this fuel injection pump tester. Always moving forward. DOWNLOAD 150HP Service Manual Johnson Yamaha Mercury Suzuki This INSTANT DOWNLOAD 150 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. put to use, but not all are extensively used in the marine business. Alcohol is a solvent and it can actually remove deposits from the engine. Exclusive Marine Parts Marine Parts Plus has been a supplier of quality marine parts and accessories since 2007. The hose fittings on a Mercury outboard motor oil pump are barbed, push-on/pull-off fittings. Also for: Optimax 135, Optimax 150, Optimax 175. If oil injection is used, replace 2 PSI oil valve and check oil pump bushing and seal. ; Ethanol is h ygroscopic and draws water. We Service Ficht Injectors $60. When the valve is opened, by the car's electronic control unit, the pressurized fuel inside is atomized. 4 Cylinder InLine, 4 Stroke DOHC, 16 Valves. Our Mercruiser Fuel Injectors are at the lowest prices and same day shipping!. Servicing all of your automotive fuel injector needs. Engine is still on boat for testing only. Stop browsing in the dark. Do not swap injectors around or borrow one from your. At idle and low speeds the mixture is more like 100:1. Mercury 115 Hp EFI 4 Stroke Outboard Repair Manual [Improved] Mercury Mariner 8 / 9. 200 & 225 hp. Outboard EFI engines operate on the fuel injection strategy called “Speed/Density”. If you get lucky, all the injectors will pull out of the motor and stay in the fuel rail like this: I gently pulled the injectors out of the fuel rail At the electrical connection there is a small metal clip that you need to remove, I used small needle nose pliers to pull it off. This bulletin is to help technicians better diagnose fuel problems on engines that utilize an AND IS THE PROPERTY OF MERCURY MARINE. With all the computers, sensors, and gadgets, it may seem like there's some sort of magical witchcraft taking place under the hood. The manufacturer of this retrofit comes with some credentials. OEM Fuel Filter fits all Mercury, Mariner and Force outboards equipped with externally mounted water separating fuel filter bases and all MerCruiser 4. Water is denser than fuel, so in its separated state, it will remain on the bottom of your fuel tank. They tend to disintegrate from the inside out, emitting debris that ends up in the injectors. A choice in saving money on expensive Fuel Injector replacement. 9/15 (4-Stroke) (323 Cc) 9. Diesel fuel injection pump 94 02 gm chevy 6 5l ds, Details about mercury mercruiser marine engine gm 305 350, File 1989 ford ln8000 diesel dump truck red jpg, That crazy 5000 hp quad turbo 12 3 liter v16 is so much, Pontiac 400 big block things with engines pinterest, 53 best images about 1995 1999 2 door chevy tahoe on, 1970 ford truck 1970 ford f100 f 100 diesel 4x4 long bed, 1000 images. Below I have some straight forward steps on how to remove the Bosch fuel injection pump. This is why a good fuel additive is needed to keep your fuel injectors clean and the build-up of deposits to a minimum. The pulsating warning is oil (starts with 30 minutes of oil left) or the fuel filter (or sperator, something like that) may have water in it. The ECM uses state-of-the-. Yamaha outboard 40hp carb parts for 40hp 2scoke yamaha outboard carburator replacement for yamaha 40hp outboard cc of 1995 mercury 40hp 4 cylinder change oil in 40hp 4-stroke suzuki changing a fuel filter for a 2000 mercury 40hp outboard motor changing a propeller shaft in a 40hp mariner changing an impeller on a 40hp mercury 2 troke changing. Testing the fuel injectors on your Honda Accord, CRV or Element with a 2. Cleans and tests. com is a wholly owned subsidiary of Lighthouse Marine Distributors, Inc 2018. On most outboards, and even some inboards, just accessing the injectors to remove them is a pretty involved process. Actually flows the injector while you watch. Fuel additives keep your fuel optimized, protect your fuel system, and remove any leftover deposits. Mr Injector services gasoline fuel injectors using the ASNU ultrasonic fuel injector flow bench and service machine. This is why a good fuel additive is needed to keep your fuel injectors clean and the build-up of deposits to a minimum. 95 volvo Fuel Pump Module 808505T01 Fuel Pump EFI $565. We will replace the Rubber Diaphram on your Fuel Regulator or Air Regulator at less than 1/4 the price Mercury will charge you for a NEW RAIL!!!! Your Outboard Optimax will run like NEW! If you have the ability to Remove and Replace your RegulatorsI can EXCHANGE your Diaphrams with New ones. Sierra's 10 micron filters are over 90% efficient at removing particles as small as 10 micron. Boat and motor are clean and in excellent working condition. High performance and sterndrive engines are not excluded, we do Mercruiser, OMC Cobra and Volvo Penta gasoline injectors also. All harnesses built by Fuel Injection Specialties are configured to plug into OEM components at their stock locations. 75 R Xl 25" 859399t14. DOWNLOAD 200HP Manual Yamaha Evinrude Johnson Mercury Mariner Suzuki Get this INSTANT DOWNLOAD 200 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual delivered straight to your computer in seconds and fix your problem now. If the injector shows ANY continuity between either pin and the body ground it must be replaced. Fuel injection reliability improved by using new injector design The small block V-8 family of marine engines offers proven reliability and durability over a range of horsepower and torque. All fuel injectors have been carefully tested and meet or exceed the OEM specifications. The year is now normally noted on the serial number sticker. Most larger outboards have one carburetor or injector per cylinder so problems in the plumbing can cause individual cylinder dramas. QSICISL Fuel Injection Pump Pressure Tester Gauge Kit Car Tools for Cars Truck with Blow Mold Case Fuel pressure gauge,quickly set to your motor Read more Detool Fuel Injection Pump Gas Gasoline Pressure Tester gauge Kit Car Tools for Cars & Truck. Do not remove any of the rails air or fuel lines. Cleaning Fuel Injectors. A DFI Injector can test OK with the Ohms test yet it could still be faulty. It is formulated for all types of diesel engines, including high-pressure common-rail designs. boaters call it DAFI as in direct air/fuel injection or duck). Engine decarbonizing machine that burns off and eliminates carbon deposits via a hydrogen pulse. 17 gallon fuel tank Seats 6 but could use a set of seat cushions. Guaranteed Fitment. free 1986 135hp mercury outboard repair manual; free mercury 135hp outboard manual 2004; how to remove lower unit from a 2003 135hp mercury outboard; how to replace a impeller on a 1989 mercury 135hp; impler for mercuary outborads 135hp; is a mercury 135hp 1998 fuel injected; 1995 mercury 135 outboard fuel to oil mixture. If you are planning to run your V6 Mercury 2. Turn the crankshaft (clockwise) until the timing pin drops into the groove (slot) in the fuel injection pump camshaft. Examples are the water based technologies and EGR as described in section 2. Re: Fuel injector removal If your gonna do it yourself ya gotta have a oem manual ta start. The upper injectors (4 of them) are inside the cover. Fuel injector removal Mar 07 2013, 6:10pm Since everything seems to be wrong with my $800 project, I want to bring my injectors and rails to work and give them a good long ultrasonic cleaning as I suspect I have one dumping fuel into a cylinder. Fuel Injection Tanks. Don't think it can be explained in enough detail on tha computer. do NOT contact me with unsolicited services or offers. Like all other Fuel Injectors, Etec Injectors get dirty and need to be serviced and flowed correctly. NOTE: Mercury DOES NOT Use Model Years For Parts Lookup. Hey guys, questions for you outboard wizards regarding low pressure fuel pumps Here's the situation: ran down to the rockpile yesterday (1 YT in boat, 1 released ), boat ran great on the way down. Fuel flows in from the top of injector. Marine and Safety Tasmania had issued a notice to the owner of the 35ft slip rig yacht on Thursday afternoon to remove it, after it ran ashore. This 275hp manual also contains advance troubleshooting to help diagnose and pinpoint any mechanical problem. Used to remove and re-install fuel. The engine was developed Outboard Drag Boat Association (ODBA) Modified Production class racing. $1900 or best offer. The fuel injectors are held into the fuel rail by retaining clips near the top of the injector body. The injector is a valve with a plunger and pressurized fuel inside of it. -1oz Mercury QuickCare per 5 gallons fuel-1oz Mercury QuickLeen per 5 gallons fuel (If leaving fuel in boat for more than 30 days, be sure to also add Mercury QuickStor). do NOT contact me with unsolicited services or offers post id: 6961020405. The hose fittings on a Mercury outboard motor oil pump are barbed, push-on/pull-off fittings. Included in each Purchase: 1x 1-109 1x 3-144 1x 3-138 1x 3-101. Dear Mercury Marine Owner Thank you for your purchase of a Mercury Outboard. mercury 2 stroke outboard oil specifications; mercury marine service manuals flushing; mercury outboard 40 hp 2 stroke 1996 battery connection; mercury mariner workshop manual; mercury outboard carb repair manual online; 100 hour msintenance on a merc outbiard; mercruser steering troubleshooting; mercury 50 2 stroke prop removal; mercury 5hp. Your Air Injectors may need to be serviced and or repaired and this article may help. Primary Menu Skip to content. In fact the Environmental Protection Agency (EPA) bestowed its prestigious Clean Air Award to Evinrude, a first for any outboard motor manufacturer. With the Mercury Fuel Care System, you can trust that you’re using products that are specially formulated – by your engine’s manufacturer – to help you get the most from your Mercury engine. ) Print out a copy of our Information Sheet, fill it in, and place it in the package with your injectors. Mercury Marine has been powering boats for over 75 years. 861260T Fuel Injector This is a genuine Mercury Marine factory OEM part, not aftermarket Please check our current stock level and order below or use the Contact Us form at the bottom of the page for any questions. The average is 1. Based on the popular OptiMax 225 Pro XS, the 225 Sport XS comes equipped with solid upper and lower mounts and the race-proven 1. Crowley Marine suggests removing oil injection system. 2 25-805511A1 Seal Kit Fuel Injection for Mercruiser 5. Additionally we rebuild the injectors by replacing all worn parts. Rebuild carburetors and fuel pump. Etec Fuel Injector Cleaning. You can screw things up in hurry when goin' back together with it if not very careful. Compressions are between 98ft lbs to 103ft lbs. Don't bother. Cross Ship - Leaves in 3-5 days. I have preflowed, cleaned and calibrated the Optimax Fuel Injectors. A video of how to remove injector filters on Yamaha outboards. The first is the oldest version, which is the throttle body injection. On most outboards, and even some inboards, just accessing the injectors to remove them is a pretty involved process. Electronic Fuel Injector Cleaning & Testing Most of today's engines use sophisticated electronic fuel injection to improve performance, economy and reliability. Backyard Mechanic DIY fuel injector cleaning. On a Perkins industrial 4. Your Air Injectors may need to be serviced and or repaired and this article may help. Each 175hp engine repair manual covers every aspect of repair. No one knows more, no one does it better! Today, with all our know-how we provide our customers with the right equipment and a complete line of supplies. 4L four cylinder engine is pretty easy. Cleaning Fuel Injectors. Testing the fuel injectors on your Honda Accord, CRV or Element with a 2. Fuel injectors are common in vehicles without a carburetor. 0 Liter 135 or 150 hp fishing motor in the COR boat racing class, it might be a good idea to remove the oil injection system that came standard on many model years from the factor. net , Trailer Life , Good Sam | Camping World Visa. AMSOIL Diesel Injector Clean (ADF/ADFP) removes performance-robbing deposits from diesel fuel injectors to help restore horsepower and improve fuel economy. Another important note about removing the oil injection on any outboard is when mixing at 50:1 that is the ratio the engine requires at high speed running. Symptoms caused by leaking REGULATOR DIAPHRAGMS point to: Bad Injectors Bad Fuel Pumps Leaking VST Air in Fuel Lines Bad Gas Bad TPS New rubber DIAPHRAGMS from OptiMaxFuelRailRepair. 5 johnson wont idle yamaha outboard wont crank timing marks for static timing on a 1993 yamaha 55hp outboard motor 2002 mpi 350 mpi removal fuel rails and injectors manually how do i change my. AMSOIL Synthetic 2-Stroke Injector Oil reduces wear and maximizes engine life. Your dealer can also process this change of information. Available Options An electronic control module (ECM) and related hard-ware are available in kit form. At idle and low speeds the mixture is more like 100:1. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. An important part of this system is Mercury's Air Injector System. It is advisable to clean the injectors every 25,000 to 30,000 miles to ensure that they do not get. 805225A1 Fuel Injector Assembly This is a genuine Mercury Marine factory OEM part, not aftermarket Please check our current stock level and order below or use the Contact Us form at the bottom of the page for any questions. Mercury - Mariner Outboard Fuel System, find direct replacement carburators, fuel pumps, filters and other Mercury - Mariner boat parts at Go2marine. Get 2 74v from Ebay. The documentation is really helpful when you are troubleshooting an engine problem. What You Can Do. No one knows more, no one does it better! Today, with all our know-how we provide our customers with the right equipment and a complete line of supplies. Rough idling and stuttering on acceleration are common maladies with older marine engines that have spent lots of hours trolling. AGA’s Direct Fuel Injector and Removal Kit ensure that the tightening the fuel lines is done correctly, reducing the risk of devastating effects such as fires. For example, if using a mercury outboard motor, mark the level of the oil in the tank with the engine perfectly vertical. At the appropriate time an electronic air/fuel injector nozzle is opened letting the premixed air 7 fuel flow into the combustion chamber. This tool is designed to exceed the OEM standards, offering outstanding value at a reduced price. MERCURY MARINE (continued) fuEl inJECtor fuEl. Adds lubricity to diesel fuel and diesel fuel system components; Cleans fuel injectors and chamber areas, dissolves fuel gum and varnish throughout diesel fuel systems; Stabilizes diesel fuels; Restores diesel injector spray patterns by removing soot and carbon from injector nozzles, ultimately recovering lost fuel volume and reclaiming engine. Pioneer Road P. On most outboards, and even some inboards, just accessing the injectors to remove them is a pretty involved process. Mercury recommends replacing the filter every 15,000 miles. It is advisable to clean the injectors every 25,000 to 30,000 miles to ensure that they do not get. Next remove the Fuel Injection Control Module and the Glow Plug Harness. The outboard fuel pump has a sensitive diaphragm that receives a suction signal from a piston cylinder so the pump can deliver fuel. MarineEngine. Check injectors for clogging using carburetor cleaner and a clean glass jar. • Works on Case, Caterpillar, GM, John Deere, Waukesha, and White diesel engines. Do not remove any of the rails air or fuel lines. Turn the crankshaft (clockwise) until the timing pin drops into the groove (slot) in the fuel injection pump camshaft. Each 150hp engine repair manual covers every aspect of repair. An advanced digital fuel injection system features six individual injectors that feed fuel through multiple carbon fiber reeds for optimum acceleration and top-end speed. Tanks, Inc. Below I have some straight forward steps on how to remove the Bosch fuel injection pump. The Air Injectors must be removed for proper test results. 2-Stroke, 4-Stroke, HPDI, Opti-Max Air Injectors etc. Pressure reading at each carburetor or injector inlet should be the same as you measured at the fuel pump outlet and equal for all cylinders. The average fuel injector duty-cycle is measured in terms of milliseconds. how to change fuel filter on mercury 60hp outboard Tags: how to change fuel filter on 2011 mercury 60hp 4stroke - how to change fuel filter on outboard motor - how to change the fuel filter oh a 60 hp mercury outboard - changs fuel filter on mercury oubourd 60 hp 1987 Fuel Filter Diagram For A 1973 50 Hp Evinrude Outboard. 0L V6 Outboards Replaces: 434531, 43453-1, 25-62705, F748342, 10-82104520, 10-821045-20. "Outboard fuel injectors commonly foul, and must be replaced if contaminated with water or debris from ethanol fuel. NOTE 1: if the outboard tank is above the attachment point on the engine, fuel will want to gush from the line due to gravity. Skip to content Call Us Today! 1. The newer outboards with EFI have return lines. An important part of this system is Mercury's Air Injector System. But instead of joyfully harvesting the promised benefits of smoother running. If you have a rebuilt or reconditioned oil injected two stroke outboard (excluding Evinrude ETEC or Mercury Optimax) then you'll just need to add 50:1 to your fuel and let the oil injection system add the rest of the oil to make up the balance to get to 25:1. A video of how to remove injector filters on Yamaha outboards. ( We do not service Diesel Fuel Injectors ) Improve your fuel economy, starting, idle, top end and total performance. It's in the lake and ready for a test drive. Robert Kachelek, president of Marine Solutions, was formerly the director of Outboard Service for Mercury Marine. 4 & 6 Cylinder FUEL INJECTION Porche & VW Kit. The hose fittings on a Mercury outboard motor oil pump are barbed, push-on/pull-off fittings. ' have been working on your injectors today and wanted to let you know where I am at this point and tell you what I have found so far. How to Replace a Fuel Injector. There are other ways to remove fuel injectors, but if you aren't careful you could damage some expensive fuel injection components. The injector rating is determined with the standardized 43. All new top quality parts that are replaceable such as o-rings, filters, seals along with any additional part needed to assure that your fuel injector is ready to be installed, plug and play. "Once you have an ethanol-fuel problem in a motor or boat, it can be very difficult solving it for good. Like all other Fuel Injectors, Etec Injectors get dirty and need to be serviced and flowed correctly. Enjoy great priced products with fast shipping. Boat has been on a lift and washed after every use. How to clean or change fuel injectors on 40 hp - Answered by a verified Marine Mechanic We use cookies to give you the best possible experience on our website. Direct injection, or DI, has become the game changer in two-stroke motors. What Is Fuel Injector Cleaning? We use ultrasonic injector cleaning to restore the full function of your gasoline or natural gas fuel injectors. Next remove the Fuel Injection Control Module and the Glow Plug Harness. The upper injectors (4 of them) are inside the cover. This engine was replaced by an all-Mercury 90-HP four-stroke motor called the "FourStroke 90-HP EFI", also called the 90-HP L4NA, also called the "Veradito" 90-HP, and also "Le Verado Petit". Current Voltage to Fuel Injectors, continued? Stealth97, yes, I took the readings from both of the pins in the fuel injector wire connectors. The MAP sensor relays engine load output to the ECU which in turn adjusts fuel enrichment for optimum performance and economy. Pioneer Road P. Engine is still on boat for testing only. Most vehicles today use 1 injector per cylinder. Motorcycle Fuel Injectors. Vary the pulse width, speed and pressure. New piston and ring package provides better durability and less friction. A failing seal from the fuel pump cap and boot is likely what led to water getting into my gas tank. The documentation is really helpful when you are troubleshooting an engine problem. The MAP sensor relays engine load output to the ECU which in turn adjusts fuel enrichment for optimum performance and economy. The mercury oil injection system is a popular item to remove, especially given its reputation for failure, and inability to deliver reliably after 6500 rpm. If your Outboard engine is running rough, and not performing up to par, let Race City Injector perform our Fuel Injector Cleaning Service. There are two basic types of fuel injectors. We took both of these machines and made jigs to fit the E-Tec injectors to try to Flow the Injectors. warranty claim, by calling Mercury Marine or sending a letter or fax with your name, old address, new address, and engine serial number to Mercury Marine’s warranty registration department. Remove the bolt and oil deflector from the fuel injector plate. This bulletin is to help technicians better diagnose fuel problems on engines that utilize an AND IS THE PROPERTY OF MERCURY MARINE. Or part of the injector body itself? FSM for my 1.